CCS1 liquid dc charging cable
Experience the pinnacle of High-Power Charging (HPC) with our 600A CCS1 Liquid-Cooled DC Charging Cable. Engineered for the North American ultra-fast charging infrastructure, this cable supports massive power delivery up to 850A (Peak) at 1000V DC. Featuring a high-efficiency 2-feed/2-outlet cooling system, it ensures safe, continuous operation for the most demanding 500kW+ charging stations.
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Rated Current: 600A Max (850A Peak)
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Standards: SAE J1772, IEC 62196-3, UL 2251 Compliant
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Cooling: Advanced 4-pipe system (0 to 7 bar)
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Durability: > 20,000 Mating Cycles
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Protection: Type 3S & IP69 Rated Enclosure
High-Amperage Engineering for Next-Gen Mobility
Overcoming Thermal Barriers in Ultra-Fast Charging
As EV battery technology advances toward 800V/1000V platforms, the need for higher amperage becomes critical. Traditional air-cooled cables are too heavy and rigid to handle 600A safely. Our CCS1 Liquid-Cooled cable utilizes a sophisticated internal thermal management system to deliver ultra-high power in a lightweight, user-friendly form factor.
Technical Authority & Safety Safeguards
Built to exceed the rigorous safety standards of the North American market, this cable features:
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High-Flow Cooling Architecture: A specialized 2 feed pipes and 2 outlet pipes system circulates coolant directly to the terminal contacts. This active heat removal allows the cable to maintain a safe temperature even during sustained 600A output.
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Precision PT1000 Sensing: Both DC+ and DC- power contacts are monitored by individual PT1000 temperature-dependent resistor sensors. These provide the millisecond-accurate data necessary for the charging station to dynamically optimize current flow.
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Unmatched Environmental Protection: Rated at IP69 and Type 3S, the enclosure is protected against high-pressure steam cleaning, heavy rain, snow, and ice formation, ensuring reliable performance in the harshest outdoor environments.
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Premium Material Construction: Featuring silver-plated copper alloy contacts and UL94 V-0 flame-retardant thermoplastic inserts, our cable minimizes resistance and eliminates fire risks during high-energy transfer.
Technical Specifications
| Category | Parameter | Specification |
| Electrical | Rated Current | 600A Max (850A Peak) |
| Rated Voltage | 1000V DC | |
| Temperature Sensors | Dual PT1000 (DC+ / DC-) | |
| Mechanical | Mating Cycles | > 20,000 Cycles (Unloaded) |
| Insertion Force | < 100N | |
| Cooling | System Type | 2 Feed Pipes / 2 Outlet Pipes |
| Working Pressure | 0 to 7 bar | |
| Environmental | Protection Degree | Type 3S / IP69 (Enclosure) |
| Ambient Temp | -30°C to 50°C | |
| Materials | Contact / Shell | Copper Alloy / Thermoplastic |
| Sealing Gasket | Rubber or Silicon Rubber |
🛠️ Expert Installation & Maintenance Guidance
To ensure long-term site reliability and maintain your warranty:
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Pressure Management: Ensure the station’s cooling unit maintains a working pressure between 0 and 7 bar.
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Coolant Compatibility: Use only manufacturer-approved non-conductive coolants to prevent degradation of the internal sealing gaskets.
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Mating Integrity: The low <100N insertion force ensures ease of use, but we recommend regular inspection of the connector face for debris to maintain the 20,000+ cycle lifespan.
Frequently Asked Questions (FAQ)
Q: Why is the IP69/Type 3S rating important?
A: This is the highest level of protection available. IP69 allows for high-pressure washing, while Type 3S ensures the connector remains operational even when covered in external ice, which is critical for Northern climates.
Q: Can this cable handle 850A continuously?
A: The cable is rated for 600A continuous use. The 850A peak rating is designed to handle the initial high-current “boost” phases of a charge cycle as permitted by the vehicle’s Battery Management System (BMS).
Q: Is it compliant with UL standards?
A: Yes, it is compliant with UL 2251, making it suitable for certified charging station installations across the United States and Canada.