Type 6 charger gun connector cable
IEC 62196-6 Type 6 Charging Connector (Plug/Gun) | Industrial DC Charging for LEVs | 100A High-Current Capacity
The IEC 62196-6 Type 6 Charging Connector, commonly referred to as the “Type 6 Gun,” is the definitive international standard for DC charging of Light Electric Vehicles (LEVs). Specifically engineered for electric motorcycles, e-scooters, and urban micro-mobility fleets, this connector provides a standardized, high-safety interface that bridges the gap between domestic chargers and high-speed public DC infrastructure. As global markets transition toward unified LEV standards, the Type 6 connector ensures your fleet or charging network is future-proofed and globally compatible.
Key Product Highlights
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Standardized Compliance: Fully compliant with IEC 62196-6 and IS 17017-2-6 (Type 6) for universal LEV interoperability.
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High-Power DC Transfer: Rated for continuous DC charging from 20A up to 100A at voltages up to 120VDC.
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7-Pin Intelligent Architecture: Features a 2 Power + 5 Signal layout, supporting digital handshakes and real-time thermal monitoring.
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Unrivaled Durability: Engineered for 10,000+ mating cycles, built to withstand the rigors of high-traffic public charging stations.
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Advanced Safety Features: Integrated pins for TR29 thermal sensing and insertion detection to prevent arcing and thermal runaway.
Technical Excellence & Safety Integrity
1. Precision Communication & Handshake Protocol
Reliable DC charging for LEVs requires more than just energy transfer; it requires intelligence. The Type 6 Gun includes five dedicated signal pins that facilitate a secure communication handshake between the EVSE (Electric Vehicle Supply Equipment) and the vehicle’s BMS. This ensures the charging session only commences once a solid mechanical and electrical connection is confirmed.
2. Thermal Protection & Material Reliability
To ensure maximum Trustworthiness, the connector housing is crafted from high-performance, UL94V-0 rated flame-retardant thermoplastics. The internal power terminals are made from a silver-plated copper alloy, offering ultra-low contact resistance (≤ 5mΩ). This material choice is critical for maintaining safe operating temperatures during sustained 100A high-current charging sessions.
3. Ergonomic Industrial Design
Drawing on extensive field experience in the micro-mobility sector, this “charging gun” features an ergonomic grip designed for ease of use by the general public. The IP-rated silicone sealing ensures the connector remains operational in harsh outdoor environments, with a validated operating temperature range of -20°C to +90°C.
Technical Specifications
| Category | Parameter | Specification |
| Electrical | Rated Current | 12A – 125A DC |
| Rated Voltage | Up to 120V DC | |
| Dielectric Voltage | 500V DC | |
| Contact Resistance | ≤ 5mΩ | |
| Mechanical | Mating Cycles | ≥ 10,000 Cycles |
| Insertion/Withdrawal Force | < 100 N | |
| Shell Material | UL94V-0 Thermoplastic | |
| Environmental | Operating Temp | -20°C to +90°C |
| Ingress Protection | IP Rated (When Mated) | |
| Configuration | Pin Layout | 2 Power + 5 Signal (2P5S) |
Frequently Asked Questions (FAQ)
Q: Why is the Type 6 connector preferred over proprietary LEV plugs?
A: Proprietary plugs create fragmented networks. The IEC 62196-6 Type 6 is a standardized global interface, allowing any Type 6-compliant vehicle to use any Type 6 charging station, significantly increasing the utility and resale value of the vehicle.
Q: Does this connector support TR29 thermal monitoring?
A: Yes. The 5-signal pin configuration is specifically designed to work with TR29 thermistors, allowing the charging station to monitor temperature at the contact point and throttle power if heat exceeds safe limits.
Q: Is the “Gun” durable enough for shared mobility applications?
A: Absolutely. With a rating of 10,000+ mating cycles and high-impact thermoplastic construction, it is specifically designed for the heavy daily use typical of shared e-scooter and e-bike fleets.