CCS2 liquid dc charging cable
The next generation of High-Power Charging (HPC) is here. This CCS2 Liquid-Cooled DC Charging Cable is engineered to handle massive energy transfers up to 850A (Peak). Featuring a sophisticated cooling architecture with 2 feed and 2 outlet pipes, it maintains a slim profile and exceptional flexibility while supporting ultra-fast 1000V DC charging. Fully compliant with IEC 62196-2 and IEC 62196-3 standards for global compatibility.
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Rated Current: 500A (CE Qualified) / 600A Max
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Peak Capacity: 850A
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Cooling System: Liquid-cooled (0 to 7 bar working pressure)
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Durability: > 20,000 mating cycles
Maximum Power Without the Bulk
High-power charging usually requires thick, heavy cables that are difficult for users to manage. Our liquid-cooled solution uses an active thermal management system with dual feed and dual outlet pipes, allowing the cable to remain lightweight and flexible while safely handling continuous loads of 500A and peak bursts of 850A.
Professional Grade Reliability
We provide transparent, lab-tested specifications to ensure your charging network operates with maximum uptime and safety:
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Dual PT1000 Monitoring: The DC+ and DC- power contacts are monitored by high-precision PT1000 temperature-dependent resistor sensors, providing real-time data to prevent thermal degradation.
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Extreme Environmental Protection: Rated at IP67/IP69 for the enclosure, this connector is designed to withstand high-pressure steam cleaning and total dust ingress—ideal for rugged public charging environments.
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Long-Life Mechanical Design: Tested for over 20,000 unloaded mating cycles, ensuring years of service even in high-traffic highway charging hubs.
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Fire Safety: All thermoplastic inserts and insulators meet the UL94 V-0 flammability standard, the highest rating for self-extinguishing materials.
Comprehensive Technical Specifications
| Category | Parameter | Specification |
| Electrical | Rated Current | 500A (CE) / 600A Max / 850A Peak |
| Rated Voltage | 1000V DC | |
| Temperature Sensors | Dual PT1000 (DC+ / DC-) | |
| Mechanical | Mating Cycles | > 20,000 cycles |
| Insertion Force | < 100N | |
| Cooling | System Architecture | 2 Feed Pipes / 2 Outlet Pipes |
| Working Pressure | 0 to 7 bar | |
| Environmental | Protection Degree | IP67/IP69 (Enclosure) / IP55 (Mated) |
| Operating Temp | -30°C to 50°C | |
| Materials | Contact / Shell | Copper Alloy / Thermoplastic |
| Flame Retardancy | UL94 V-0 |
🛠️ Expert Installation Note
To achieve the 500A CE qualified rating, this cable must be integrated with a cooling unit capable of maintaining the specified 0 to 7 bar pressure range. This product is intended for Charge Point Manufacturers (CPMs) and infrastructure developers looking to upgrade to 400kW+ or 600kW charging stations.
Frequently Asked Questions (FAQ)
Q: What is the benefit of an IP69 rating?
A: Most cables are only IP55 or IP67. IP69 means this connector can withstand high-pressure, high-temperature washdowns, making it the most durable choice for roadside stations exposed to salt, mud, and heavy rain.
Q: Does it support 800V vehicle architectures?
A: Yes. With a 1000V DC rated voltage, this cable is fully compatible with modern 800V systems like the Porsche Taycan, Hyundai Ioniq 6, and Lucid Air.
Q: Is the liquid cooling system compatible with standard coolants?
A: The system is designed for high-performance non-conductive coolants. Please consult our technical team for specific fluid compatibility to ensure the longevity of the rubber and silicon sealing gaskets.
